Hach-lange ORBISPHERE K1100_M1100 Operator Manual Manuel d'utilisateur

DOC024.52.93023ORBISPHERE Model K-M1100 Sensor and Model410 AnalyzerUser Manual12/2013, Edition 9

8General Information1.4 Product recycling informationENGLISHElectrical equipment marked with this symbol may not be disposed of in European public dis

98Maintenance and Troubleshooting14.2.3 Sensor spot replacement3. When unscrewed completely simply lift out the old sensor spot. Pull off the maintena

99Maintenance and Troubleshooting14.3 Storage, handling and transportationProtect the instrument against the elements: rain, splashing, direct sunligh

100Maintenance and TroubleshootingNote: Use the Diagnostic view for troubleshooting (see Sensor diagnostics on page 95).Note: If the RTC battery is ru

101Maintenance and Troubleshooting14.5 List of events and alarmsTable 4 List of EventsEvent type Name DescriptionBit mask value (32 bits long) Infor

102Maintenance and Troubleshooting

103Section 15 Accessories and Spare Parts15.1 Instrument15.2 SensorImportant Note: The shelf-life of the K1100/M1100 LDO spot is 2 years prior to firs

104Accessories and Spare Parts15.3 Insertion and sampling devices15.4 K1100 kits to order (KTO’s)Part No. Description29006.0 EPDM O-ring set for flow

105Accessories and Spare Parts15.5 M1100 kits to order (KTO’s)K1100-KTO-W Kit contains K1100-S00 sensor, 410/K/W1C00000 instrument, 3m cableK1100-KTO-

106Accessories and Spare PartsDGKM1100-W1125 Kit contains M1100-S00 sensor, 410/M/W1C10000 instrument, 5m cableDGKM1100-W2011 Kit contains M1100-S10 s

107Accessories and Spare Parts15.6 Instrument optionsA number of differently configured 410 instruments are available for use with the either the K110

9General InformationSVENSKAElektronikutrustning som är märkt med denna symbol kanske inte kan lämnas in på europeiska offentliga sopstationer efter 20

108Accessories and Spare Parts

109Section 16 Glossary16.1 Gas units16.2 Generic terms and definitionsUnit Meaning % airpercentage, by weight. A concentration of 100% air corresponds

110GlossaryParallel communicationParallel communication represents a connection in a computer system in which the bits of a byte are transmitted over

HACH COMPANY World HeadquartersP.O. Box 389, Loveland, CO 80539-0389 U.S.A.Tel. (970) 669-3050(800) 227-4224 (U.S.A. only)Fax (970) 669-2932orders@hac

10General Information1.5 Product disposalNote: The following only applies to European customers.Hach Lange is committed to ensuring that the risk of a

11General Information1.6 Restriction of hazardous substances (RoHS)The European Union RoHS Directive and subsequent regulations introduced in member s

12General Information

13Section 2 Specifications2.1 Sensor descriptionsORBISPHERE K1100 sensorThe high accuracy K1100 sensor is a luminescent sensor measuring dissolved oxy

14SpecificationsSensor Sample temperatureMeasurement from -5 to 50°C (23 to 122°F)Sensor resistant to temperature from -5 to 100°C (23 to 212°F)Sample

15Specifications2.3 General principle of operationOptical sensing of oxygen originates from the work of Kautsky in 1939 where he demonstrated that oxy

16SpecificationsThe oxygen partial pressure (pO2) is then linked to the corresponding phase-shift measurement (Φ) to build the sensor calibration curv

17Specifications2.5 Security level tableA cross means that the user who has this user security level can access this function or setting (see User man

18Specifications2.6 Default parametersThe table below indicates the factory default configurations. The instrument has these settings when started for

19Specifications2.7 M1100 EHEDG Certification

20Specifications

21Section 3 InstallationThis section provides necessary information to install and connect the analyzer. The installation of the analyzer should be pe

22Installation3.2 Installation check listFor a complete installation, proceed to the following actions following the instructions in this manual very

23Installation3.3 Wall mount and pipe mount instruments3.3.1 Instrument dimensionsFigure 4 Wall/Pipe mount instrument dimensions (in millimeters)

24Installation3.3.2 Wall mounting3.3.3 Pipe mountingAttach the U bracket (provided) to the wall with two screws (not provided).Tilt the instrument sli

25Installation3.3.4 Connections (bottom of instrument)A square key is provided to open the instrument front panel locks. The two locks are located on

26Installation3.4 Panel mount instrument3.4.1 Instrument dimensionsFigure 8 Panel mount instrument dimensions (in millimeters)

27Installation3.4.2 MountingFigure 9 Panel mount bracket frame1. Cut an opening in the panel to accommodate the bracket frame provided (this is the s

1Table of ContentsSection 1 General Information...

28Installation3.4.3 Connections (bottom of instrument)Note: The type of power cable connection will vary depending on the instrument specification.Alt

29Installation3.5 Connectors assembly instructions3.5.1 Cable gland wiring instructionsA waterproof cable gland is provided each time a cable must be

30Installation3.5.2 USB-B client adapter cable3.6 Connection to mains power supply3.6.1 Power supply connection (low voltage instruments)For low volta

31Installation3.6.2 Power supply connection (high voltage instruments)High voltage instruments (100-240 VAC) have a 4-pin male connector pre-wired int

32InstallationWire the female connector as follows:1. Take the narrow end of the connector (4) in one hand and the main body (2) in the other and unsc

33Installation3.7 Connections to electronic boardsNote: Any loose connection wires should be bundled tightly together with the use of nylon cable ties

34Installation3.7.3 Measurement board3.8 Measurement alarm relaysFigure 17 Measurement boardFigure 18 Connector J7Connector J7 (inputs & outputs

35Installation3.9 Sensor installation3.9.1 Sensor positioning information The sensor must be installed in a socket or flow chamber that allows contact

36Installation3.9.4 Sensor removal• If not using the ORBISPHERE 32003 insertion/extraction valve (see details in The 32003 insertion/extraction valve

37Installation3.9.6 The 32003 insertion/extraction valveThe ORBISPHERE 32003 insertion/extraction valve (illustrated below) allows for sensor removal

2Table of Contents3.10.2 ORBISPHERE flow chambers...39Section 4

38Installation3.9.9 Instrument connectionsThe sensor is supplied with a cable having a LEMO connector at both ends. One end is attached to the sensor

39InstallationThe gas bottle is not supplied and must be purchased locally. To ensure the calibration works correctly, the calibration gas bottles mus

40Installation

41Section 4 User Interface4.1 InstrumentThe instrument front panel provides these user interfaces:• Touch screen acting as display, touch pad and keyb

42User Interface4.2.1 Function keys on the header barShortcut to the user login window. Pressing this button for more than 2 seconds calls the ID and

43User Interface4.2.2 Menu navigation4.2.3 Rolling list4.2.4 Virtual keyboardFigure 27 Main menu windowPressing the “menu” button in the header bar c

44User Interface4.2.5 Identification and authorization level Note: To get to level 0, press the unlock button and OK, without entering any ID or passw

45User Interface4.3 Main menu structureThis is the structure of the main menu which is used to control every functionality of the instrument. These su

46User Interface

47Section 5 View MenuFigure 33 View menu

3Table of Contents10.2 Configure security ...

48View Menu5.1 Selection of the view styleNumeric viewThis is the default view. Display shows the numeric measurement value identified for the gas mea

49View Menu5.2 Configuration of the view stylesSkewnessnegativepositiveFigure 34 SkewnessAn asymmetric frequency distribution is skewed to the left i

50View Menu

51Section 6 Measurement Menu6.1 Instrument configurationFigure 36 Measurement menuContinuous mode descriptionContinuous mode is typically used for pr

52Measurement Menu6.2 Measurement configurationMeasurement configuration• Sensor: Sensor model.•Medium: Liquid or gas phase.• Gas unit type: Partial,

53Measurement MenuMeasurement alarms configurationSet the thresholds for the low/high concentration levels, according to the application. Each alarm t

54Measurement Menu6.3 Measured data storageOxygen interference configurationThese options are available to take into account the influence of some com

55Section 7 Calibration MenuCalibrations can only be performed once the instrument has been installed, configured, and the channel has been set up. Yo

56Calibration Menu7.1 Sensor calibrationSensor calibrationThe sensor can be calibrated manually on an ad hoc basis. By default, the mode is set to zer

57Calibration Menu7.2 Calibration configurationCalibration configurationThis option can be invoked directly from the main calibration menu by selectin

4Table of Contents

58Calibration Menu7.3 Zero calibration7.4 100% humid air calibration (high range sensors only)7.5 High level adjustment7.6 Sensor verificationZero cal

59Calibration Menu7.7 Barometric pressure calibration7.8 Calibration reportsBarometric pressure calibrationNote: The barometric sensor has been factor

60Calibration Menu

61Section 8 Inputs/Outputs MenuFigure 39 Inputs/Outputs menu

62Inputs/Outputs Menu8.1 Configure snooze8.2 View inputs/outputs8.3 RelaysConfigure snoozeIn the event of an alarm, the “snooze” button stops the inst

63Inputs/Outputs Menu8.4 Analog outputsFigure 40 Analog outputs menu

64Inputs/Outputs MenuAnalog outputsThere are three analog outputs available. These outputs are configurable in terms of function, content, and behavio

65Inputs/Outputs MenuThe following table lists the default configuration. The first two events on the list are pre-set and only the priority can be ch

66Inputs/Outputs MenuAnalog outputs (continued)Calibration of the analog outputThe calibration of the analog output is aimed at aligning the internall

67Inputs/Outputs Menu8.5 Analog output characteristicsAnalog output characteristics“Linear” analog output The "Linear" output is the default

5Section 1 General Information1.1 DisclaimerThe information in this manual has been carefully checked and is believed to be accurate. However, Hach La

68Inputs/Outputs MenuAnalog output characteristics (continued)“Tri-linear” analog outputThe "Tri-linear" output brings benefits over the “Li

69Inputs/Outputs MenuTri-linear Range Measurement M Resolution R4-20 mA1: AOL > I > 4 M=MLL+(ML-MLL)*(I-4)/(AOL-4) R=(ML-MLL)*20/((AOL-4)*1010)

70Inputs/Outputs Menu

71Section 9 Communication MenuFigure 41 Communication menuThe external RS-485 port of the main board is directly connected to a RS-485 bus (single tw

72Communication Menu9.1 RS-485 simple mode configurationThis protocol allows the instrument to output data to an external device (PLC, SCADA, PC, etc.

73Communication Menu9.1.1 Data availableAll individual data are separated by at least one tabulation character (ASCII code=0x09).For the cyclic measur

74Communication MenuGas sensor calibration report exampleCalibration report nb 1Calibration mode . . . . . . . . . . . .Manual high level adjustmentDa

75Communication MenuMeasurement file example 6 measurements are illustrated below:Nr mm/dd hh:mm:ss Gas Temp Mask Barom Ext.P Ph

76Communication Menu9.1.2 Example of useIn this example we use: • One PC with a RS232 port.• One "RS-485<->RS232 converter"Procedure:1

77Communication Menu9.2 PROFIBUS-DP communication (optional)9.2.1 InstallationOn the ORBISPHERE CD, there is an “Orbi3218.gsd” and an “Orbi3218.bmp” f

6General Information1.3.2 Safety precautions• The power cord plug connection is also used as a main power switch.• The instrument must be connected to

78Communication Menu9.2.2 Input/Output dataThe main board:• Writes the latest measurement data to the Profibus Input Buffer.• Checks if a command writ

79Communication MenuThe gas, temperature and barometric pressure unit values are coded as defined in the following tables:Note: If the instrument stop

80Communication MenuCommandsThe “Command Output Buffer” is formatted as follows:The “Command Input Buffer” is located just after the measurement data

81Communication MenuActivate sensor command - outputActivate sensor command - input9.3 USB-A port (host)This option allows the export or import of dat

82Communication Menu9.4 HTTP/TCP-IP9.4.1 OverviewWhen activated this option downloads data from the instrument directly to a web page that can be acce

83Communication MenuOnce a valid username/password combination has been entered, the initial web page will be displayed giving a list of options:Click

84Communication Menu9.5 Data file transfer through the USB-B port (client)The USB port allows you to copy data files from the instrument to a PC using

85Communication MenuUploaded FilesThere are a number of files that are uploaded to the PC during this process. However, only the text files (with a .t

86Communication Menu9.6 PrinterThis menu provides the facility to print a number of reports directly to a printer. The printer must be connected to th

87Section 10 Security MenuNote: When the instrument is started for the very first time, security is disabled by default. It is highly recommended that

7General Information1.3.4 Precautionary labelsRead all labels and tags attached to the instrument. Personal injury or damage to the instrument could o

88Security Menu10.2 Configure security10.3 User management10.4 User action log fileConfigure securityThis enables defining the users with their access

89Section 11 Products MenuFigure 43 Products menu

90Products MenuProductsThis option allows users to save and/or use previously saved product configurations. A maximum of 100 different product configu

91Section 12 Global Configuration MenuFigure 44 Global configuration menuGlobal configurationThe global configuration option allows users to save, an

92Global Configuration Menu

93Section 13 Services MenuFigure 45 Services menu - part 1

94Services MenuFigure 46 Services menu - part 2

95Services Menu13.1 Sensor diagnostics13.2 Language selection13.3 ClockSensor diagnosticsCalibration timer The instrument can automatically remind the

96Services Menu13.4 Screen13.5 Buzzer13.6 Boards info13.7 Batteries13.8 Software download13.9 End applicationScreenScreen calibration This screen allo

97Section 14 Maintenance and Troubleshooting14.1 Instrument maintenance14.2 Sensor maintenanceThe sensor spot needs to be replaced about once a year,