Hach-lange ORBISPHERE Model 51x User Manual Manuel d'utilisateur

DOC024.52.93002ORBISPHERE Model 51x AnalyzerUser Manual05/2013, Edition 11

8General Information1.4 Product recycling informationENGLISHElectrical equipment marked with this symbol may not be disposed of in European public dis

98Global Configuration Menu

99Section 13 Services menuFigure 42 Services menu - Part 1

100Services menuFigure 43 Services menu - Part 2

101Services menu13.1 Sensor diagnosticsSensor diagnosticsCalibration timer The instrument can automatically remind the user when the next sensor calib

102Services menu13.2 Language selection13.3 Clock13.4Screen13.5 Buzzer13.6 Boards infoAmplifiers (TC sensor only)This feature will display the measure

103Services menu13.7 Batteries13.8 Software download13.9 End application13.10Channel activation (multi channel versions)BatteriesOn all instruments th

104Services menu

105Section 14 Maintenance and Troubleshooting14.1 Instrument maintenance14.2 Troubleshooting The possible events, along with the text message displaye

106Maintenance and Troubleshooting14.3 List of events and alarmsTable 4 List of EventsEvent typeName DescriptionBit mask value (32 bits long) Inform

107Maintenance and Troubleshooting14.4 Storage, handling and transportationProtect the instrument against the elements: rain, splashing, direct sunlig

9General InformationSVENSKAElektronikutrustning som är märkt med denna symbol kanske inte kan lämnas in på europeiska offentliga sopstationer efter 20

108Maintenance and Troubleshooting

109Section 15 Part Lists15.1 AccessoriesPart N° Description29089 Purge gas pressure regulator kit for TC sensors32501.0310 wire cable to connect 31xxx

110Part Lists15.2 Spare partsPart N° Description32533.03 USB client cable including connectors, length = 3m32963 Wall mounting kit for 410 and 51x ins

111Section 16 Glossary16.1 Gas units16.2 Generic terms and definitionsUnit Meaning % airpercentage, by weight. A concentration of 100% air corresponds

112GlossaryMaster / Slave modesA device operating as a master will poll one or more devices operating as a slave. This means a slave device cannot vol

113

HACH COMPANY World HeadquartersP.O. Box 389, Loveland, CO 80539-0389 U.S.A.Tel. (970) 669-3050(800) 227-4224 (U.S.A. only)Fax (970) 669-2932orders@hac

10General Information1.5 Product disposalNote: The following only applies to European customers.Hach Lange is committed to ensuring that the risk of a

11General Information1.6 Restriction of hazardous substances (RoHS)The European Union RoHS Directive and subsequent regulations introduced in member s

12General Information

13Section 2 Specifications Specifications are subject to change without notice.2.1 Technical specificationsOPERATING CONDITIONSOperating temperature l

14SpecificationsDIGITAL OUTPUTSMeasurement alarm relays on the measurement board(s)Three alarm relays per measurement board1A-30 VAC or 0.5A-50 VDC on

15Specifications2.2 Hardware descriptionThe instrument hardware is made of one main board, up to 3 measurement boards - one for each measurement chann

16Specifications511 model number matrix512 model number matrix511A A AOxygen EC sensorD D DCarbon dioxide TC sensor (max. 2 channels)E E ENitrogen TC

17SpecificationsExample 1: 510 / ACD / W1C00 000• Analyzer model 510 multi channel• One oxygen EC sensor, one ozone EC sensor and one carbon dioxide T

18Specifications2.4 Security level tableA cross means that the user who has this user security level can access this function or setting (see User man

19Specifications2.5 Default parametersThe table below indicates the factory default configurations. The instrument has these settings when started for

20Specifications

21Section 3 InstallationThis section provides necessary information to install and connect the analyzer. The installation of the analyzer should be pe

22Installation3.2 Installation check listTo complete the installation, proceed to the following actions:1. Follow the installation instructions in thi

23Installation3.3 Wall mount and pipe mount instruments3.3.1 Instrument dimensionsFigure 1 Wall and pipe mount instrument dimensions (in millimeters)

24Installation3.3.2 Wall mounting3.3.3 Pipe mountingAttach the U bracket provided to the wall with two screws (not provided).Tilt the instrument sligh

25Installation3.3.4 Connection panel (bottom of instrument)Cable protection shieldThe cable protection located at the bottom of the instrument (shown

26InstallationFigure 6 Wall and pipe mount connection panel1. Power cable. The type of connection will vary depending on the instrument specification

27Installation3.4 Panel mount instrument3.4.1 Instrument dimensionsFigure 7 Panel mount instrument dimensions (in millimeters)

1Table of ContentsSection 1 General Information...

28Installation3.4.2 MountingFigure 8 Panel mount bracket frame1. Cut an opening in the panel to accommodate the bracket frame provided (this is the s

29Installation3.4.3 Connection panel (bottom of instrument)Alternative instrument mounting procedureWhen it is not convenient to work from the back of

30Installation3.5 Portable table instrument3.5.1 Instrument dimensionsFigure 11 Portable instrument dimensions (in millimeters)

31Installation3.5.2 MountingInstall the instrument on a laboratory table. Place it on a clean flat surface in a safe area. Locate the instrument conve

32Installation3.6 Connectors assembly instructions3.6.1 Cable gland wiring instructionsA waterproof cable gland is provided each time a cable must be

33Installation3.6.2 Ethernet connector (table version)The Harting RJ Industrial® IP 67 Push Pull connector can be locked and unlocked using one hand a

34InstallationPROFInet® color code3.6.3 USB-B client adapter cable3.7 Connection to mains power supply3.7.1 Power supply unit (portable instrument)For

35Installation3.7.3 Power supply connection (high voltage instruments)High voltage instruments (100-240 VAC) have a 4-pin male connector pre-wired int

36Installation3. Pass the power cable through the end plug (1), the main body (2), and the cable clamp (3), and then connect the three wires (live, ne

37Installation3.8.3 Main board connectionsFigure 15 Main boardFigure 16 Connector P8Connector P8:1. RS-485 (signal A)2. RS-485 (signal B)3. PROFIBUS

2Table of Contents4.2.1 Function keys on the header bar...424.2.2

38Installation3.8.4 Measurement boardThe different measurement boards for the EC and TC sensors are illustrated in Figure 17 and Figure 18 below. The

39InstallationNote: When changing the type of sensor (e.g. from a 31xxx EC sensor to a 31xxxS smart EC sensor) please contact your local Hach Lange re

40Installation3.10 Sensor installation3.10.1 EC SensorsFor EC sensor installation, servicing, and maintenance ensure you follow the instructions in th

41Section 4 User Interface4.1 InstrumentThe instrument front panel provides these user interfaces:• A touch screen acting as display, touch pad and ke

42User Interface4.2.1 Function keys on the header barShortcut to the user login window. Pressing this button for more than 2 seconds calls the ID and

43User Interface4.2.2 Special function keys on portable instrumentsFor the portable instruments, the state of the battery is indicated at the bottom o

44User Interface4.2.5 Virtual keyboard4.2.6 Identification and authorization level Note: To get to level 0, press the unlock button and OK, without en

45User Interface4.3 Main menu structureThis is the structure of the main menu which is used to control every functionality of the instrument. These su

46User Interface

47Section 5 View MenuFigure 29 View menu

3Table of Contents10.4 User action log file ...

48View Menu5.1 Selection of the view styleNumeric viewThis is the default view. Display shows the numeric measurement value identified for each gas me

49View Menu5.2 Configuration of the view stylesKurtosisFigure 31 KurtosisKurtosis is a parameter that describes the shape of a random variable’s prob

50View Menu

51Section 6 Measurement MenuFigure 32 Measurement menu

52Measurement Menu6.1 Instrument configurationTPO or TPA calculation (portable instrument)The TPO (Total Package Oxygen) and TPA (Total Package Air) f

53Measurement Menu6.2 Measurement configurationTPO and TPA parameters (portable instrument)The parameters required for TPO and TPA calculation are the

54Measurement MenuMeasurement alarms configurationSet the thresholds for the low/high concentration levels, according to the application. Each alarm t

55Measurement MenuAdvanced configuration - EC sensor• Enable pressure sensor: Check as appropriate. See External pressure calibration (optional sensor

56Measurement MenuInterferences in hydrogen measurementThe presence of oxygen in the sample can have an effect on the hydrogen sensor to varying degre

57Measurement MenuMeasured data storageThere is one measurement file per channel which contains the data generated by the measurement cycle. The measu

4Table of Contents

58Measurement Menu

59Section 7 Calibration menuNote: The amplifiers calibration option is reserved for Hach Lange service technicians only, and is therefore not explaine

60Calibration menuFigure 35 Calibration menu (cont. from previous page)

61Calibration menu7.1 Definitions7.2 EC gas sensor calibrationDefinitionsWe define 2 types of calibration:• the calibration of the gas to measure (e.g

62Calibration menu7.2.1 O2 sensor calibration7.2.2 O3 sensor calibrationCalibration results A calibration screen will be displayed showing current mea

63Calibration menu7.2.3 H2 sensor calibration7.3 TC gas sensor calibrationWARNINGPotential Fire and Explosion Hazard. Handle H2 gas with great care!H2

64Calibration menu7.4 Calibration errors (EC and TC sensors)7.5 Interference calibration (EC sensor)Calibration results A calibration screen will be d

65Calibration menu7.6 Interference calibration (TC sensor)7.7 Barometric pressure calibration7.8 External pressure calibration (optional sensor)Interf

66Calibration menu7.9 Calibration reportsCalibration reportsOnce a calibration is completed (for a gas or pressure sensor), the calibration report is

67Section 8 Inputs/Outputs MenuFigure 36 Inputs/Outputs menu

5Section 1 General Information1.1 DisclaimerThe information in this manual has been carefully checked and is believed to be accurate. However, Hach La

68Inputs/Outputs Menu8.1 Configure snooze8.2 View inputs/outputs8.3 RelaysConfigure snoozeIn the event of an alarm, the “snooze” button stops the inst

69Inputs/Outputs Menu8.4 Analog outputsFigure 37 Analog outputs menu

70Inputs/Outputs MenuAnalog outputsThere are three analog outputs per channel. These outputs are configurable in terms of function, content, and behav

71Inputs/Outputs MenuThe following table lists the default configuration. The first three events on the list are pre-set and only the priority can be

72Inputs/Outputs MenuAnalog outputs (continued)Calibration of the analog outputThe calibration of the analog output is aimed at aligning the internall

73Inputs/Outputs Menu8.5 Analog output characteristicsAnalog output characteristics“Linear” analog output The "Linear" output is the default

74Inputs/Outputs MenuAnalog output characteristics (continued)“Tri-linear” analog outputThe "Tri-linear" output brings benefits over the “Li

75Inputs/Outputs MenuTri-linear Range Measurement M Resolution R4-20 mA1: AOL > I > 4 M=MLL+(ML-MLL)*(I-4)/(AOL-4) R=(ML-MLL)*20/((AOL-4)*1010)

76Inputs/Outputs Menu

77Section 9 Communication MenuFigure 38 Communication menuThe external RS-485 port of the main board is directly connected to a RS-485 bus (single tw

6General Information1.3.2 Safety precautions• The power cord plug connection is also used as a main power switch.• The instrument must be connected to

78Communication Menu9.1 RS-485 simple mode configurationThis protocol allows the instrument to output data to an external device (PLC, SCADA, PC, etc.

79Communication Menu9.1.1 Data availableAll individual data are separated by at least one tabulation character (ASCII code=0x09).For the cyclic measur

80Communication MenuEC gas sensor calibration report exampleCalibration report nb 1Type . . . . . . . . . . . . . . . . . . . . .Sensor calibrated on

81Communication MenuExternal pressure calibration report exampleCalibration report nb 1Date (yy.mm.dd - hh:mm) . . . . .05.02.16 - 21:37Operator . . .

82Communication Menu9.1.2 Example of useIn this example we use: • One PC with a RS232 port.• One "RS-485<->RS232 converter"Procedure:1

83Communication Menu9.2 PROFIBUS-DP communication (optional)9.2.1 InstallationOn the ORBISPHERE CD, there is an “Orbi3218.gsd” and an “Orbi3218.bmp” f

84Communication Menu9.2.2 Input/Output dataThe main board:• Writes the latest measurement data to the Profibus Input Buffer.• Checks if a command writ

85Communication MenuThe gas, temperature and barometric pressure unit values are coded as defined in the following tables:Note: If the instrument stop

86Communication MenuCommandsThe “Command Output Buffer” is formatted as follows:The “Command Input Buffer” is located just after the measurement data

87Communication MenuActivate sensor command - outputActivate sensor command - input9.3 USB-A port (host)This option allows the export or import of dat

7General Information1.3.4 Precautionary labelsRead all labels and tags attached to the analyzer. Personal injury or damage to the analyzer could occur

88Communication Menu9.4 HTTP/TCP-IP9.4.1 OverviewWhen activated this option downloads data from the instrument directly to a web page that can be acce

89Communication MenuOnce a valid username/password combination has been entered, the initial web page will be displayed giving a list of options:Note:

90Communication Menu9.5 Data file transfer through the USB-B port (client)The USB port allows you to copy data files from the instrument to a PC using

91Communication MenuUploaded FilesThere are a number of files that are uploaded to the PC during this process. However, only the text files (with a .t

92Communication Menu

93Section 10 Security MenuNote: When the instrument is started for the very first time, security is disabled by default. It is highly recommended that

94Security Menu10.2 Configure security10.3 User management10.4 User action log fileConfigure securityThis enables defining the users with their access

95Section 11 Products MenuFigure 40 Products menu

96Products MenuProductsThis option allows users to save and/or use previously saved product configurations. A maximum of 100 different product configu

97Section 12 Global Configuration MenuFigure 41 Global configuration menuGlobal configurationThe global configuration option allows users to save, an